GIH

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  • info@gih-asia.com
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Custom Tool
Fabrication

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Certifiied

ISO 9001:2015

Certified

ISO 14001:2015

Certified

UL

Certified

ISO 9001:2015

Certified

ISO 14001:2015

Certified

UL

Everything you need. One place.

Our Capabilities

Experience Designers

Our team of experienced designers use advanced SolidWorks CAD software to analyze molds for design for manufacturing (DFM) and for fabrication improvements. This ensures that the molds are optimized for efficient and accurate production.

Precision Machining

Utilize advanced machining techniques and state-of-the-art equipment to produce custom tools with precise dimensions and tolerances. Techniques such as computer numerical control (CNC) machining and wire electrical discharge machining (EDM) may be used to achieve high accuracy and complex shapes.

Materials Expertise

Our team of experienced designers are proficient in working with a variety of materials and complex designs, including exotic & complex materials.

Quality Control

Our machinists conduct rigorous testing and inspection procedures at every stage of the fabrication process to ensure that the tools meet or exceed your expectations.

Timely Delivery

We understand the importance of meeting deadlines, and we strive to deliver every project on time. Our team works efficiently to ensure that your tools are delivered when you need them, without sacrificing quality or performance.

Build your brand, leave the product build to us

We provide the best quality Custom Tool Fabrication for customers around the world.

✓  Automotive Mold

✓  Insert Mold

✓  Unscrew Mold

✓  Precision Gear Mold

✓  Sequental Mold

✓  Automotive Progressive Dies

✓  Automotive Transfer Dies

✓  Automotive Tandem Dies

✓  Progressive Dies for Connector Terminal

 

Your Custom Tool Fabrication needs are with us

Get A Quote

Our Tool Design Process

a comprehensive approach that involves several steps to ensure the success of our customers' projects

Requirement Analysis

  • Discuss specific needs and requirements for the tool that needs fabrication.
  • Evaluate end-use and working environment to ensure the tool meets the requirements.
  • Verify the availability of raw materials, components, and equipment.

    • 1st Step

    3D Modeling

  • Use advanced SolidWorks CAD software to create 3D models of the mold designs. Use CAD software to create a 3D model of the tool or system.
  • Provide a virtual representation of the mold's shape and features, making it easier to identify any potential issues or areas for improvement.

    • 2nd Step

    Mold Analysis

  • Analysis of 3D models are then analyzed to determine the mold's functionality.
  • Identify any areas that require modification or improvement.
  • Ensure that the mold is optimized for efficient and accurate production.

    • 3rd Step

    Material Selection

  • Propose appropriate raw material selected based on strength, durability, and cost.
  • Confirm compatibility with the manufacturing process and the end-use application.
  • Consider surface finish and availability of the material.

    • 4th Step

    Approval

  • Once the design has been finalized, we present it to the client for approval.
  • Ensures that the client is satisfied with the design, and any necessary adjustments can be made before the fabrication process.

    • 5th Step

    Fabrication

  • Use advanced tooling technology to fabricate the tool, ensuring that it is of high quality and precision.

    • 6th Step

    Assembly & Testing

  • Test the completed tool or system to ensure it functions correctly and meets required specifications.
  • Perform necessary adjustments or modifications to improve performance.
  • Verify that the finished tool or system meets all quality and performance standards.

    • 7th Step

    Delivery

  • Deliver the fabricate tool to our client, along with comprehensive documentation to aid in its use and maintenance.

    • 8th Step

    At every stage of the process, our team ensures that our clients are kept informed and involved in the design process, ensuring that the final product meets their unique requirements and preferences.
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    Precision Machining

    Precision machining is a crucial step in the tool fabrication process, as it ensures that the tools are produced with accurate dimensions and tight tolerances. In our supply chain, we ensure that our partners utilise advanced machining techniques and state-of-the-art equipment to produce custom tools that meet the specific requirements of our clients.

    Advanced Machining Techniques

    • CNC machining is a method that uses computer programs to control the movement of machines and tools in the fabrication process. 
    • This technique allows for precise control over the cutting tools, resulting in accurate and repeatable cuts.
    • The CNC machines operate with sub-micron accuracy, allowing us to produce highly precise parts with minimal variation
    • EDM is a process that uses an electrically charged wire to cut through a workpiece. 
    • This technique is useful for producing complex shapes with high precision and accuracy.
    • The EDM process can cut even the hardest materials with precision, such as hardened steel and titanium alloys
    Edit Content

    Material Expertise

    As a team of experienced designers, we have a deep understanding of the materials that can be used in plastic injection molding. 

    We are proficient in working with a variety of materials, including traditional, complex, and exotic materials. Some of the materials we work with include:

     

    Thermoplastics

    A family of polymers known for their toughness, strength, and ability to resist wear and abrasion. Nylon is often used in applications that require durability, such as gears, bearings, and automotive parts.

    ABS is a thermoplastic polymer that is tough, rigid, and impact-resistant. It is commonly used in automotive parts, toys, and electronic housings.

    A transparent thermoplastic that is known for its impact resistance and ability to withstand high temperatures. Polycarbonate is used in a variety of applications, including automotive parts, electronic components, and medical devices.

    A thermoplastic that is known for its stiffness, toughness, and low friction. Acetal is often used in applications such as gears, bearings, and electrical components.

    A transparent thermoplastic that is known for its clarity, scratch resistance, and weatherability. Acrylic is often used in applications such as automotive lenses, signs, and displays.

    A thermoplastic that is known for its toughness, flexibility, and chemical resistance. Polyethylene is often used in applications such as packaging, containers, and toys.

    A thermoplastic that is known for its stiffness, toughness, and chemical resistance. Polypropylene is often used in applications such as automotive parts, appliances, and packaging.

     

    A thermoplastic that is known for its durability, chemical resistance, and low cost. PVC is often used in applications such as pipes, cable insulation, and vinyl flooring.

     

    Engineering Resin

    These are materials that can withstand exposure to high temperatures without degrading, losing strength, or melting. High-temperature resins are used in applications such as automotive and aerospace parts, electronics, and appliances.

    These are materials that are resistant to fire and combustion. Flame-retardant resins are used in applications such as electrical equipment, construction materials, and transportation components.

    These are materials that are highly resistant to degradation and damage from exposure to harsh chemicals, solvents, and other corrosive substances. These materials are used in a variety of applications, including chemical processing, medical devices, and automotive parts.

    Bioplastics

    PLA is a biodegradable thermoplastic derived from renewable resources such as corn starch, cassava roots, or sugarcane. It is a polyester that has good strength and stiffness properties and is commonly used in packaging, disposable tableware, and 3D printing.

    PHAs are a family of biodegradable polyesters produced by microorganisms such as bacteria. PHAs have properties similar to conventional thermoplastics and can be processed using standard injection molding techniques. They are used in applications such as packaging, food service items, and medical devices.

    PBS is a biodegradable polymer made from succinic acid and 1,4-butanediol. It has good mechanical properties and can be used in a variety of applications including packaging, textiles, and automotive parts.

     

    Composites

    FRPs are a type of composite material that consist of a polymer matrix reinforced with fibers such as glass, carbon, or aramid. FRPs are strong, lightweight, and have high stiffness, making them suitable for applications in aerospace, automotive, and construction industries.

    A composite material consisting of glass fibers and a polymer matrix. GFRP has good strength and stiffness properties and is commonly used in construction, automotive, and marine applications.

    High-strength composite material consisting of carbon fibers and a polymer matrix. CFRP has a high strength-to-weight ratio and is commonly used in aerospace, automotive, and sporting goods applications.

    Natural fiber composites are made from natural fibers such as wood, flax, or hemp, and a polymer resin. They are lightweight and have good strength and stiffness properties. They are commonly used in automotive, construction, and consumer goods applications.

    Edit Content

    Quality Control

    Quality Control is a critical aspect of our tool fabrication process. We are committed to providing our customers with tools that meet or exceed their expectations, and we achieve this by implementing strict quality control procedures throughout the fabrication process.

    Raw material inspection

    A thorough inspection of all raw materials is conducted before they are used in the fabrication process. This ensures that we are using high-quality materials that meet the necessary specifications.

    1st Step

    In-process inspection

    Frequent inspections throughout the fabrication process are performed to ensure that each step is completed correctly and that the tool is meeting the necessary specifications.

    2nd Step

    Final inspection

    Once the tool is complete, the final inspection check is conducted to ensure that it meets all required specifications and is ready for use.

    3rd Step

    Testing

    Various testing procedures are conducted, such as hardness testing, dimensional testing, and functional testing, to ensure that the tool is performing as intended.

    4th Step

    Documentation

    A detailed documentation of all inspections and testing procedures are maintained, ensuring that the entire fabrication process can be traced and tracked.

    5th Step

    Our commitment to quality control ensures that we produce high-quality tools that meet our customers' exacting requirements.

    Edit Content

    Timely Delivery

    Our team works to ensure that your tools are delivered on time, without sacrificing quality or performance. We have established relationships with trusted shipping partners to ensure that your tools arrive at their destination safely and on time.

    Efficient Workflow

    Our team is committed to working efficiently to ensure that we meet our clients delivery schedules.

    We have optimized our fabrication process to minimize lead times and ensure that we can deliver projects on time without sacrificing quality or performance.

    Realistic Scheduling

    We understand that time is valuable in the industry, and that's why we provide our clients with realistic schedules based on their project's complexity and our capacity.

    We prioritize communication with our clients to ensure that they are updated on the status of their project and any changes to the schedule.

    Design and prototype

    The next step is to design and prototype the product or process. Our team creates 3D models, builds physical prototypes, and tests various design iterations to ensure that the product or process meets the required specifications and performance standards.

    Design . engineer . manufacture

    An Overview of Our Services

    Edit Content

    Our team of experienced designers has over 20 years of experience in the field.

    Their extensive knowledge of tool design and fabrication, combined with the use of advanced SolidWorks CAD software, enables them to analyze molds for design for manufacturing (DFM) and for fabrication improvements. This ensures that the molds are optimized for efficient and accurate production.

     

     

    Our designers are proficient in using SolidWorks, a leading CAD software that allows them to create and modify 3D models quickly and accurately. With SolidWorks, our designers can simulate the manufacturing process, identify potential issues, and optimize designs before production.

    Our team of designers is dedicated to ensuring that our clients' molds are optimized for efficient production. They pay close attention to every detail and collaborate with clients to ensure that the final design meets their specific requirements.

    With our experienced designers and advanced technology, we are confident in our ability to deliver high-quality molds optimized for efficient and accurate production. Our commitment to excellence and attention to detail sets us apart in the industry.

     

    Edit Content

    Precision Machining

    Precision machining is a crucial step in the tool fabrication process, as it ensures that the tools are produced with accurate dimensions and tight tolerances. In our supply chain, we ensure that our partners utilise advanced machining techniques and state-of-the-art equipment to produce custom tools that meet the specific requirements of our clients.

    Advanced Machining Techniques

    • CNC machining is a method that uses computer programs to control the movement of machines and tools in the fabrication process. 
    • This technique allows for precise control over the cutting tools, resulting in accurate and repeatable cuts.
    • The CNC machines operate with sub-micron accuracy, allowing us to produce highly precise parts with minimal variation
    • EDM is a process that uses an electrically charged wire to cut through a workpiece. 
    • This technique is useful for producing complex shapes with high precision and accuracy.
    • The EDM process can cut even the hardest materials with precision, such as hardened steel and titanium alloys

    State-of-the-Art Equipment:

    The CNC milling machines are equipped with high-speed spindles and multi-axis capabilities, allowing for the production of complex geometries and precise features.

    The wire EDM machines use a thin wire to cut through a workpiece, enabling us to produce intricate shapes with tight tolerances.

    CMMs are used to measure the dimensional accuracy of the finished parts to ensure they meet the required specifications.

    Benefits of Precision Machining

    Tight tolerances

    Precision machining allows for the production of tools with tight tolerances, resulting in high-quality finished parts

    Read More

    Consistency

    The use of advanced machining techniques and state-of-the-art equipment ensures that the tools are produced with consistency, resulting in reliable and repeatable results.

    Read More

    Complex shapes

    Precision machining enables the production of tools with complex shapes that may be difficult to achieve with traditional methods.

    Read More
    Edit Content

    Material Expertise

    As a team of experienced designers, we have a deep understanding of the materials that can be used in plastic injection molding. 

    We are proficient in working with a variety of materials, including traditional, complex, and exotic materials. Some of the materials we work with include:

     

    Edit Content

    A family of polymers known for their toughness, strength, and ability to resist wear and abrasion. Nylon is often used in applications that require durability, such as gears, bearings, and automotive parts.

    ABS is a thermoplastic polymer that is tough, rigid, and impact-resistant. It is commonly used in automotive parts, toys, and electronic housings.

    A transparent thermoplastic that is known for its impact resistance and ability to withstand high temperatures. Polycarbonate is used in a variety of applications, including automotive parts, electronic components, and medical devices.

    A thermoplastic that is known for its stiffness, toughness, and low friction. Acetal is often used in applications such as gears, bearings, and electrical components.

    A transparent thermoplastic that is known for its clarity, scratch resistance, and weatherability. Acrylic is often used in applications such as automotive lenses, signs, and displays.

    A thermoplastic that is known for its toughness, flexibility, and chemical resistance. Polyethylene is often used in applications such as packaging, containers, and toys.

    A thermoplastic that is known for its stiffness, toughness, and chemical resistance. Polypropylene is often used in applications such as automotive parts, appliances, and packaging.

     

    A thermoplastic that is known for its durability, chemical resistance, and low cost. PVC is often used in applications such as pipes, cable insulation, and vinyl flooring.

     

    Edit Content

    These are materials that can withstand exposure to high temperatures without degrading, losing strength, or melting. High-temperature resins are used in applications such as automotive and aerospace parts, electronics, and appliances.

    These are materials that are resistant to fire and combustion. Flame-retardant resins are used in applications such as electrical equipment, construction materials, and transportation components.

    These are materials that are highly resistant to degradation and damage from exposure to harsh chemicals, solvents, and other corrosive substances. These materials are used in a variety of applications, including chemical processing, medical devices, and automotive parts.

    Edit Content

    PLA is a biodegradable thermoplastic derived from renewable resources such as corn starch, cassava roots, or sugarcane. It is a polyester that has good strength and stiffness properties and is commonly used in packaging, disposable tableware, and 3D printing.

    PHAs are a family of biodegradable polyesters produced by microorganisms such as bacteria. PHAs have properties similar to conventional thermoplastics and can be processed using standard injection molding techniques. They are used in applications such as packaging, food service items, and medical devices.

    PBS is a biodegradable polymer made from succinic acid and 1,4-butanediol. It has good mechanical properties and can be used in a variety of applications including packaging, textiles, and automotive parts.

     

    Edit Content

    FRPs are a type of composite material that consist of a polymer matrix reinforced with fibers such as glass, carbon, or aramid. FRPs are strong, lightweight, and have high stiffness, making them suitable for applications in aerospace, automotive, and construction industries.

    A composite material consisting of glass fibers and a polymer matrix. GFRP has good strength and stiffness properties and is commonly used in construction, automotive, and marine applications.

    High-strength composite material consisting of carbon fibers and a polymer matrix. CFRP has a high strength-to-weight ratio and is commonly used in aerospace, automotive, and sporting goods applications.

    Natural fiber composites are made from natural fibers such as wood, flax, or hemp, and a polymer resin. They are lightweight and have good strength and stiffness properties. They are commonly used in automotive, construction, and consumer goods applications.

    We are committed to staying up-to-date on the latest advancements in material science and injection molding technology, allowing us to offer our clients the best possible solutions for their unique needs. 

     

    Whether you need a simple part made from a traditional plastic or a complex part made from an exotic material, we have the expertise and experience to help you achieve your goals.

    Edit Content

    Quality Control

    Quality Control is a critical aspect of our tool fabrication process. We are committed to providing our customers with tools that meet or exceed their expectations, and we achieve this by implementing strict quality control procedures throughout the fabrication process.

    Raw material inspection

    A thorough inspection of all raw materials is conducted before they are used in the fabrication process. This ensures that we are using high-quality materials that meet the necessary specifications.

    1st Step

    In-process inspection

    Frequent inspections throughout the fabrication process are performed to ensure that each step is completed correctly and that the tool is meeting the necessary specifications.

    2nd Step

    Final inspection

    Once the tool is complete, the final inspection check is conducted to ensure that it meets all required specifications and is ready for use.

    3rd Step

    Testing

    Various testing procedures are conducted, such as hardness testing, dimensional testing, and functional testing, to ensure that the tool is performing as intended.

    4th Step

    Documentation

    A detailed documentation of all inspections and testing procedures are maintained, ensuring that the entire fabrication process can be traced and tracked.

    5th Step

    Our commitment to quality control ensures that we produce high-quality tools that meet our customers' exacting requirements.

    Edit Content

    Timely Delivery

    Our team works to ensure that your tools are delivered on time, without sacrificing quality or performance. We have established relationships with trusted shipping partners to ensure that your tools arrive at their destination safely and on time.

    Efficient Workflow

    Our team is committed to working efficiently to ensure that we meet our clients delivery schedules.

    We have optimized our fabrication process to minimize lead times and ensure that we can deliver projects on time without sacrificing quality or performance.

    Realistic Scheduling

    We understand that time is valuable in the industry, and that's why we provide our clients with realistic schedules based on their project's complexity and our capacity.

    We prioritize communication with our clients to ensure that they are updated on the status of their project and any changes to the schedule.

    Design and prototype

    The next step is to design and prototype the product or process. Our team creates 3D models, builds physical prototypes, and tests various design iterations to ensure that the product or process meets the required specifications and performance standards.

    Frequently Asked Question

    Custom tool fabrication is a service we offer where we design and manufacture tools tailored to your specific application or use case.

    Our team of experts will work with you to determine the best materials to use for your custom tool, which can vary depending on your specific needs and requirements. We commonly use materials such as steel, aluminum, brass, copper, and plastics.

    Any industry that requires specialized tools for their operations may use custom tool fabrication, including the automotive, aerospace, construction, and manufacturing industries.

    We'll start by consulting with you to determine your specific needs and requirements. Then, we'll create a design that meets those needs. Once the design is approved, we'll manufacture the tool using specialized equipment and techniques.

    The time it takes to manufacture a custom tool can vary depending on the complexity of the design, the materials used, and other factors. However, we work efficiently to complete projects in a timely manner and will provide you with a timeline

    We understand that cost is an important factor in any project. Our pricing is competitive, and we'll work with you to determine the most cost-effective solution for your needs.

    Yes, we offer repair services for custom tools. The repair process will depend on the nature of the damage and the materials used in the tool.

    Our team of experts will work closely with you to assess your needs and recommend a custom tool that is tailored to your specific requirements.

    We will provide you with proper maintenance instructions and recommendations to help ensure that your custom tool lasts for a long time. We also offer repair services if any issues arise.

    We stand behind our work and offer a warranty or guarantee on all custom tools. The specific warranty or guarantee will vary depending on the tool and the project. We'll discuss all warranty and guarantee options with you before making a purchase.

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